01495 248888


20 Year Milestone Approaches for Synergy Plastics

In December 1997, Synergy Plastics began its journey by setting up its production facility in Crumlin, South Wales.  In 10,000ft2, with just two second hand moulding machines; a 60 tonne and 360 tonne with a Press flow robot bought from an auction, and 5 employees, Synergy Plastics was open for business.  

The teletronic sector was booming during this start up period and was the main output for the company at this point.  The success achieved and increased customer base not only in the teletronic sector but in technical, medical, and housewares sectors, meant that growth was inevitable, providing a much different picture of the company today.  With the production facility now at 35,000ft2, and over 2.5 million GBP investment Synergy now operate a modern fleet of 15 moulding machines  and employment now at a head count of 40.  The original goal was to have the largest moulding machine at 360 tonne, today the company operates a 1300 tonne machine with a 7kgs shot weight so over 4 times larger than the initial plan!

One of the first Negri Bossi machines at Synergy Plastics in 1997

Synergy Plastics really has gone from strength to strength whilst maintaining the ethos and goals it began with.  Providing a quality and reliable service to its customers and maintaining a personal relationship at a very competitive price.  With a speciality in the production of large mouldings, but able to support a full suite of tool sizes, the company operates a 24/7 modern moulding facility.  Offering acomplete package from tooling design to JIT delivery, ‘lean manufacturing’ techniques support the currently demanding economic climate.  Synergy Plastics has conformed to BSI ISO 9001 since its foundation in 1997 and prides itself on achieving top supplier status with customers.  The company is currently in transition to the latest standard - BSI9001:2015.

Synergy Plastics was set up as a family owned and run business and continues to be so.  The business has exceeded all expectations with its growth and development over these past 20 years and reaching this incredible milestone means so much to the family members involved.  With two generations of the family now working at the company and inheriting the same ethos and goals, Synergy Plastics are sure to reach many more milestones.  With the company already being very prominent in the housewares, building and medical sectors, Synergy are now looking towards the future, the management team wish to increase and grow their market share in the trade moulding sector.

Synergy’s large moulding shop fronted by the 1300T press

Everyone at Synergy would like to thank their loyal customers, suppliers and workforce for their continued support, and hopes they will be a part of the Synergy story for many more years to come.


For all enquiries please contact Mark Batt 01495 248888 or

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Synergy invest more in innovation

Synergy continue to invest in latest technology and introduce print and apply label machinery.

Synergy Increase Power Supply

Synergy continue to expand capabilities within the site and upgrade the electricity supply by a further 250 KVA,  with this additional power available Synergy have more scope to grow with increasing customer demands!

Synergy expansion!

Synergy are pleased to announce the expansion into a further 5000 sq ft unit to support storage and logistics for the increasing business demands! Exciting times ahead.

Synergy Ethos continues with new investment!

Synergy are pleased to announce more new automation and machine investment with the addition of a brand new Negri Bossi 180 ton and 400 ton with fully integrated robots,  the new purchases include a replacement for our first ever new machine in 1998 and an addition to the current fleet to support the current business demands.

On site lifting capacity increased!

Due to commissioning of the new machine Synergy also add a 8 ton fork lift to the ancillaries to support the larger business,  a valuable asset to the company! Which is complimented by a 14 ton fork lift that is available to us with an hours notice. 

Synergy Go Big!

Synergy are pleased to announce the latest addition to the fleet,  a 1300 ton Negri Bossi moulding machine with fully integrated robot and accumulator,  the machine has been added to expand into a larger market and support an existing customer base.  

Another addition!

Synergy continues to back its machine policy by replacing our 580 ton machine for a brand new V550 Negri Bossi machine.  The new machine is proven to be more efficient on energy allowing Synergy to stay very competetive in the current market.  The machine delivery is expected in November 2013 just in time for the festive Period.

Synergy continues to back Machine Policy

Synergy Plastics Ltd continues its re investment by replacing our 300 ton Negri Bossi with a Brand New V330 machine.  The Machine will be more efficient on electricity as well as allow Synergy to optimise its capacity in this machine range. 

New V380 Ton Negri Bossi

Synergy have continued to back their policy of investing in up to date machinery to support the demanding needs of the industry by purchasing a new V380 Negri Bossi Moulding machine to replace its 15 year old NB400.  The new machine will aid in energy efficency as raw material and energy costs escalate!  The machine has now been comissioned and has been in production since June.

Synergy Team

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Synergy Team

Synergy adds new Engel 140 ton to fleet to ensure that efficency and versatility is maintained for the business going forward